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Flatback Panelization

Instructor

Matthew Conway

School

USC School of Architecture

Designed

2021

CAD software

Rhino & Grasshopper

Illustration

Illustrator

From Point Cloud to Production: Rationalizing Complex Geometry for Architectural Application

Project Description: This project bridges the gap between theoretical geometric exploration and practical architectural implementation. It demonstrates the workflow for translating a complex, organically derived form into a fabricated architectural assembly, culminating in the production of comprehensive construction documents.

Workflow:

Rationalization: A photogrammetry-generated mesh of a still life was used as the starting point. This "messy" mesh was then transformed into a mathematically precise, continuous surface using surfacing techniques.
Architectural Integration: Apertures of varying scales and types were introduced into the surface, simulating real-world architectural conditions such as windows, doors, and other openings.
Adaptive Panelization: Inspired by facade systems employed in projects like New York by Gehry and the Battersea Power Station, a patterned thickening strategy was applied to the surface. This discretization process addressed both the aesthetic considerations of the design and the practical constraints imposed by the architectural apertures. The resulting pattern maintained a clear visual relationship with the underlying surface geometry.
Documentation and Automation: The final stage focused on translating the digital model into a comprehensive set of construction documents, including measured drawings and panel schedules. Given the high panel count, automation tools were essential to streamline this process. The documentation meticulously detailed individual panel geometry and its position within the larger assembly, emphasizing the connection between part and whole, and demonstrating the critical link between geometric design and data management.

Key Skills Demonstrated:

Mesh manipulation and surfacing: Proficiency in converting raw scan data into usable architectural geometry.
Adaptive design: Ability to integrate architectural features while maintaining design intent.
Advanced panelization techniques: Skill in developing sophisticated panelization strategies that balance aesthetic and practical considerations.
Construction document production: Mastery of generating detailed and accurate drawings and schedules for complex geometric assemblies.
Automation and data management: Expertise in utilizing automation tools to streamline documentation workflows and ensure data integrity.

This project showcases my ability to navigate the entire spectrum of design and production, from conceptual geometric exploration to the generation of fabrication-ready documentation. It highlights my comprehensive skillset in digital modeling, advanced panelization, and the application of complex geometry in a real-world architectural context.

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